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Poly Roller / HDPE Roller

Corrosion is a primary cause of premature roller failure in wet and chemically aggressive environments. VLI Conveyors' poly HDPE rollers eliminate corrosion entirely, weigh up to 50% less than steel equivalents, and produce noticeably less operational noise. For conveyors near wash plants, coastal facilities, or high-moisture areas, they significantly extend replacement intervals and reduce manual handling risk during change-outs.


Featuring a heavy-duty flat roller design with a reinforced frame and impact-absorbing rubber sleeves, these rollers are built for mining, bulk handling, and industrial conveyor systems where reliability at loading and transfer points is critical. Available in the same sizes and bearing configurations as the standard Tyton steel roller range, they integrate into existing systems without frame modifications. For operations requiring FRAS compliance, neoprene disc options are available for underground coal applications.

Design Features

  • Manufactured from high-density polyethylene (HDPE) or polyurethane

  • Reinforced for impact and wear resistance

  • Available in standard roller sizes and bearing configurations

Benefits

  • Corrosion proof: 100% polymer body, no rusting in wet or chemical conditions

  • Up to 50% lighter than steel, reducing power consumption and manual handling

  • Quieter operation from natural vibration dampening

  • Smooth surface reduces belt friction, extending belt life

  • Cost-effective upgrade for harsh environment conveyors

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